Case Study Showcase

Smart Factory Implementation

Industrial AI and IoT for predictive maintenance

Explore More

Company Profile

A leading international automotive parts manufacturer with 20+ plants.

Industry

Manufacturing

Region

Europe & Asia

About the Client

The client is a Tier-1 automotive supplier specializing in precision engine components, operating in a high-pressure environment where even an hour of unplanned downtime can cost hundreds of thousands of dollars.

Machine Runtime Increase

Maintenance Cost Reduction

0mo

Full Scale Deployment

Challenge

The primary challenge was the "black box" nature of their older production lines. Maintenance teams relied on schedule-based or reactive repairs, meaning parts were often replaced too early or after they had already failed.

Unpredictable equipment downtime causing production delays.
Inability to monitor machine health in real-time across global sites.
High cost of emergency repairs and rush-shipped spare parts.
Lack of integration between OT and IT systems.

The Solution

Predictive Maintenance Engine

WebbyButter deployed a specialized edge-computing architecture that ingests high-frequency sensor data directly from the factory floor. We built custom anomaly detection models that identify the subtle "fingerprints" of mechanical wear weeks before a failure occurs.

The Outcome

Industrial ROI at Scale

Within the first year, unplanned downtime dropped by 60%, resulting in a massive increase in overall equipment effectiveness (OEE). The success led to rapid global rollout across 15 additional sites.

Reduction in Downtime

OPEX Savings

IoT Connectivity

"WebbyButter didn't just give us data; they gave us foresight. We've moved from putting out fires to preventing them entirely."

Head of Global Manufacturing

Continue Exploring

Stay ahead of the curve

Receive updates on the state of Applied Artificial Intelligence.

Trusted by teams at

RAG Systems

Predictive AI

Automation

Analytics

You

Get Started

Ready to see real ROI from AI?

Schedule a technical discovery call with our AI specialists. We'll assess your data infrastructure and identify high-impact opportunities.

Book Discovery Call Contact Us